CONTROLS

CONTROLS DESIGNED TO WORK WITH ROOFING MANUFACTURING

Reliable roofing manufacturing depends on more than just innovative production equipment design. Controls affect how smoothly a line starts, how consistently it runs, and how quickly issues can be identified and corrected. When you work with us for your controls and automation, you get controls designed specifically for the roofing and waterproof membrane manufacturing industry.

Our understanding and extensive knowledge of roofing production means that our controls are built around how equipment actually runs on the plant floor. Operators get clear feedback and safe working conditions. Maintenance teams get systems they can support. And Engineers get predictable behavior.

Reichel & Drews control systems are seveloped with a focus on:

  • Operator safety
  • System architectures that support reliable operation
  • Stable, repeatable process control
  • Clear alarms and diagnostics for faster troubleshooting
  • Operator-friendly interfaces that reduce error

DESIGNED AND BUILT TO WORK TOGETHER

At Reichel & Drews, controls engineering, equipment design, manufacturing, and testing all happen under one roof. Our controls team works directly with mechanical, electrical, and process teams as machines are developed and constructed. This coordinated approach means less time spent troubleshooting during installation, faster commissioning, and control systems that behave the way the equipment was designed to run.

Specifically, by closely coordinating controls development and equipment design, we can:

  • Reduce startup and commissioning challenges
  • Improve consistency and repeatability in operation
  • Simplify troubleshooting and long‑term maintenance
  • Enhance integration between equipment and controls
Roofing manufacturing equipment HMI controls

COMPLETE CONTROLS SERVICES

Whether you’re planning new equipment or modernizing an existing line, you can trust the controls experts at Reichel & Drews. Our engineering and design expertise extends to many major brands of industrial controls manufacturers including Rockwell Automation and Siemens. 

Controls and automation services include:

  • Controls Engineering & System Design
  • Control Cabinets & Electrical Systems
  • Drives, Motors & Motion Control
  • PLC & Control Logic Development
  • HMI & Operator Interfaces
  • SCADA & System Visibility
  • Sensors, Instrumentation & Field Devices
  • Product Defect Detection
  • Controls Upgrades & Retrofits
  • Startup & Commissioning
  • Training

UPGRADING AND RETROFITTING EXISTING CONTROLS

Many facilities rely on equipment that is mechanically sound but limited by aging or unsupported control systems. Upgrading controls can provide enhanced safety, efficiency, and scalability without the expense of full equipment replacement.

Reichel & Drews evaluates existing systems and develops upgrade paths that match plant priorities and long-term plans. Projects can be targeted to address specific safety, reliability, or usability issues, or more comprehensive, to support broader modernization plans.

Controls retrofits are often driven by:

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Obsolete or unsupported hardware

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Limited visibility into process conditions

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Inconsistent operation or difficult troubleshooting

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Changes in production requirements or operating speeds

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Safety or compliance updates

INDUSTRY CERTIFICATIONS AND STANDARDS

Reichel & Drews is a UL 508A Listed Industrial Control Panel Shop and designs and builds control systems that meet or exceed recognized industry requirements for safety, quality, and electrical practices.

We maintain relevant certifications and follow established standards for controls design, cabinet fabrication, wiring, and testing. 

These certifications and standards help ensure:

  • Consistent safety practices
  • Clear documentation and traceability
  • Repeatable build quality and inspection processes
  • Alignment with customer, regulatory, and site‑specific requirements

ROCKWELL AUTOMATION GOLD OEM PARTNER

We are proud to be a Rockwell Automation Gold OEM Partner. The Gold OEM Partner designation recognizes companies with strong technical execution across multiple disciplines and a commitment to collaboration and continuous learning. It also brings enhanced access to Rockwell’s technical resources and engineering support. Additionally, due to Reichel & Drew’s status as a Gold OEM Supplier, Rockwell Automation hardware supplies carry a 3-year warranty. 

Electrical Houses (E‑Houses)

An Optional Way to Protect Control Systems

Roofing plants are tough places to run electronics. Dust, heat, vibration, and constant activity are just part of day‑to‑day production, and in some situations those conditions can make it harder for control systems to stay clean, organized, and easy to maintain.

As an optional approach, Reichel & Drews offers Electrical Houses, or E‑Houses, to provide a dedicated, enclosed space for housing electrical and control equipment. E‑Houses are not required for every project, but they can be a good fit when additional protection, cleaner organization, or a more centralized control layout makes sense.

Reichel & Drews designs and builds E‑Houses in‑house at our Itasca, Illinois facility. This allows controls to be assembled, wired, and tested before shipment, which can reduce on‑site work and help installations go more smoothly. When deployed, E‑Houses are designed to integrate cleanly with the equipment and control architecture they support, while keeping long‑term access and maintainability in mind.

When an E‑House May Be a Good Option

  • Plants with heavy dust, heat, or airborne material
  • Limited floor space or challenging cabinet locations
  • Projects where reducing field wiring is beneficial
  • New installations or modernization efforts that benefit from a centralized control area