SHINGLE PRODUCTION

COMPLETE ASPHALT
SHINGLE PRODUCTION SYSTEMS

Reichel & Drews is the global leader in the design and production of asphalt roofing production equipment. Whether you are looking for a complete multiple-lane shingle production system, or individual, customized machines, you can trust our team of experts in equipment design, control systems, manufacturing and installation. We will work with you to develop and build solutions that help increase uptime, reduce costs and maximize both quality and production speeds

The unwind stand feeds base material into the production line in a controlled and consistent manner. It supports proper alignment, steady tension, and smooth material flow as the process begins.

 

Unwind stand equipment for asphalt shingle production line - step 1

The splice table joins material rolls during production to maintain continuous operation. It provides a controlled area for aligning and connecting material, either manually or with assisted heat and pressure. This supports smooth roll transitions and consistent material flow through the line.

 

Splice table equipment for continuous asphalt shingle production - step 2

The dry mat accumulator provides a buffer of reinforcement material within the line. It stores and releases material as needed, helping maintain continuous operation during roll changes or interruptions.

 

DML (Double Mat Laminator) equipment for asphalt shingle manufacturing - step 3

Pull roll and tension control systems regulate material movement through the line. They create a stable reference point, supporting consistent speed, controlled tension, and smooth process flow.

 

Pull roll equipment for asphalt shingle production line tension control - step 4

The coater applies asphalt to the material in a controlled and consistent layer. This process supports uniform coverage, stable product weight, and reliable downstream operation.

Industrial coater equipment for asphalt shingle production - step 5

WANT TO LEARN MORE?

Whether you are planning a new line, evaluating an upgrade, or addressing a production issue, our team can help you take the next step.

The blender applies colored granules in defined patterns across the sheet. It controls placement and distribution, helping create consistent and repeatable shingle appearance.

Granule blender equipment for asphalt shingle surfacing - step 6

The surfacing section applies mineral granules to the coated sheet. It focuses on even distribution, accurate placement, and efficient handling of excess material.

 

Surfacing section equipment for applying granules to asphalt shingles - step 7

The granule press module applies controlled pressure to embed granules into the asphalt. This helps stabilize the surface and maintain uniform coverage before cooling.

 

Step 8 equipment image coming soon - asphalt shingle production process

The cooling section reduces the temperature of the material in a controlled manner. It supports product stability while maintaining alignment and consistent movement through the line.

 

Cooling section equipment for asphalt shingle production line - step 9

The finished product looper provides a buffer between upstream and downstream processes. It stores and releases material as needed, helping maintain continuous production.

 

Finished product looper equipment for asphalt shingle production - step 10

WANT TO LEARN MORE?

Whether you are planning a new line, evaluating an upgrade, or addressing a production issue, our team can help you take the next step.

The pattern cutter cuts the continuous sheet into defined shingle shapes. It operates in sync with line speed to produce consistent and repeatable patterns.

 

Pattern cutter equipment for creating asphalt shingle designs - step 11

Cutting cylinders shape the material during the cutting stage of the production line. They work with the cutting system to produce consistent shingle profiles, clean edges, and uniform dimensions while supporting steady, continuous operation.

Cutting cylinder equipment for precision shingle pattern cutting - step 11

The in-line laminator combines material layers to form laminated shingles. It aligns, bonds, and presses materials together to create a uniform final structure.

 

Laminating equipment for multi-layer asphalt shingle production - step 12

The cut-length cutter is where individual shingles are cut from the continuous material. It trims the sheet to precise dimensions, supporting accurate sizing, consistent cut quality, and stable high-speed operation.

Cut-to-length cutter for precise asphalt shingle sizing - step 14

The stacker groups shingles into counted and aligned bundles. It forms consistent stacks that are prepared for downstream handling.

 

Stacking equipment for organized asphalt shingle bundling - step 15

The bundle palletizer organizes and stacks bundles onto pallets. It builds consistent loads while maintaining controlled flow through the final stage of production.

Automated palletizer equipment for asphalt shingle production line - step 16

ADDITIONAL PRODUCTS & SERVICES