The Roll Palletizer transfers finished membrane product rolls from the production line and prepares them for shipment.
Rolls are smoothly redirected and conveyed from the line into an inclined transport system that gently elevates and spaces each roll for controlled downstream handling. The conveyor system manages product flow automatically, adjusting operation to match pallet loading requirements and ensuring a continuous, orderly supply of rolls without congestion.
At the heart of the system is a precision upending and palletizing unit. This mechanism receives rolls in a horizontal position, stabilizes them, and rotates them upright before accurately placing them onto a pallet. The system automatically arranges rolls into straight or nested patterns to maximize pallet stability and space utilization. The unit is able to handle a range of roll sizes and pallet heights, while controlled motion ensures rolls are handled gently to prevent damage.
The system also includes an automatic pallet dispenser that feeds individual pallets from a stacked supply into the line. This ensures a reliable and continuous pallet supply while reducing manual handling.
A pallet shuttle positions empty pallets precisely for loading and indexes them as each row of rolls is placed. Once a pallet is fully loaded, it is automatically transferred out of the loading zone, maintaining a steady workflow and minimizing operator intervention.