SHINGLE PRODUCTION

COMPLETE ASPHALT
SHINGLE PRODUCTION SYSTEMS

Reichel & Drews is the global leader in the design and production of asphalt roofing production equipment. Whether you are looking for a complete multiple-lane shingle production system, or individual, customized machines, you can trust our team of experts in equipment design, control systems, manufacturing and installation. We will work with you to develop and build solutions that help increase uptime, reduce costs and maximize both quality and production speeds

The unwind stand holds and feeds rolls of polyester or fiberglass reinforcement, providing consistent tension control and a continuous supply of material to reduce downtime. It is designed to efficiently unwind these materials, ensuring steady, reliable delivery throughout the production process.

Unwind stand equipment for asphalt shingle production line - step 1

The splice table is used to glue or stitch the end of one roll of polyester or fiberglass to the start of a new roll. By facilitating the creation of a strong, uniform bond, the equipment helps ensure continuous roofing production.

Splice table equipment for continuous asphalt shingle production - step 2
Dry Mat Accumulators are designed to accumulate the polyester material to support the continuous production run while the material is changed at the splice table.
DML (Double Mat Laminator) equipment for asphalt shingle manufacturing - step 3

Proper tension and sheet alignment are critical in high speed shingle production. Our pull rolls, web guides and tension control equipment help keep your line running smoothly.

Pull roll equipment for asphalt shingle production line tension control - step 4

Accurate asphalt application is key to quality shingle production. We offer a wide variety of coaters designed to provide consistent coating and safe operation

Industrial coater equipment for asphalt shingle production - step 5

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The blending operation blends and applies granules based on the chosen color selection. Our blender equipment helps ensure accurate color placement as well as efficient product changes.

Granule blender equipment for asphalt shingle surfacing - step 6
The Surfacing Section will add sand or similar materials to the back of the asphalt coated web.
Surfacing section equipment for applying granules to asphalt shingles - step 7
The Granule Press Module presses granules into the asphalt coated web, securing the granules into the cooling asphalt.
Step 8 equipment image coming soon - asphalt shingle production process
The Cooling Section allows for the temperature of the web to reduce to the proper cutting temperature.
Cooling section equipment for asphalt shingle production line - step 9
The Finished Product Looper accumulates free loops of finished material to help provide a continuous cutting at a desired speed and/or accumulate material if downstream equipment is not running.
Finished product looper equipment for asphalt shingle production - step 10

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The Pattern Cutter takes the final product material and cuts it into a specific shingle design.
Pattern cutter equipment for creating asphalt shingle designs - step 11
Cutting Cylinders are designed for high-speed cutting of asphalt shingles to the precise dimensions to prepare for laminating.
Cutting cylinder equipment for precision shingle pattern cutting - step 11

The in-line laminator separates, realigns and then combines the cut dragon teeth strip and backing strip. Once laminated together, these strips continue through the process to become architectural shingles.

Laminating equipment for multi-layer asphalt shingle production - step 12
The Cut-to-Length Cutter cuts the finished shingles into a specific length for packing.
Cut-to-length cutter for precise asphalt shingle sizing - step 14
The Stacking operation stacks the bundled shingles into appropriate sizes.
Stacking equipment for organized asphalt shingle bundling - step 15
The Bundle Palletizer allows for wrapped bundles of shingles to be stacked onto pallets for shipping.
Automated palletizer equipment for asphalt shingle production line - step 16

ADDITIONAL PRODUCTS & SERVICES